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Custom Magnetic Shuttering System with High Holding Force Company, Products
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Custom Magnetic Shuttering System with High Holding Force Company, Products
The Magnetic Shuttering System with High Holding Force, using neodymium - iron - boron magnets, quickly fastens to the pouring table. It saves time, increases precision, enhances safety, and is versatile. It has features like easy installation, reduced labor costs. Operable up to 80°C, it helps produce various precast parts efficiently.
The magnetic shuttering system, also known as the magnetic system for precast concrete, doubles as a formwork. It utilizes the principle of magnetism itself, which allows it to be quickly and securely fastened to the casting table to form an edge frame. At the heart of the system are arrays of neodymium-iron-boron magnets encased in steel shells, also known as modules. The modules are arranged with multiple magnetically powerful rectangular NdFeB magnets, which are firmly attached to the table as the button at the top of the system is pressed down. The modules are cleverly encapsulated in a template system, and in the non-operational state the modules are kept at a distance from the bottom surface to reduce the range of influence of the magnetic field. When the button on the top plane of the system is pressed down, the movable lever drives the module down, at which time the magnetic array is level with the bottom surface of the system and thus tightly adheres to the pouring table.
Uses of the Magnetic Shuttering System include:
Saving time
The system features quick positioning and fixing, no welding and bolting, easy disassembly, flexible arrangement, easy maintenance, and reduced operating difficulties, all of which systematically increase efficiency.
Increased precision
Magnets ensure precise alignment of forms, which improves the dimensional accuracy of concrete elements.
Enhanced worker safety
The use of magnetic principles instead of traditional clamps and screws for fixing reduces the risk of accidents and injuries on the construction site.
Versatility
The Magnetic Shuttering System can be used to produce structural elements such as precast walls, beams, columns and slabs.
Features of the Magnetic Shuttering System:
Easy Installation
Simply move the individual units to the desired fixing position and activate the magnets to securely position them.
Reduced Labor Costs
Because the system is easy to operate, it reduces the need for additional manpower, requiring less labor than traditional fastening methods.
Improved Safety
Traditional fixing methods involve welding and cutting, which can easily lead to fires and personal injuries, which are avoided with the Magnetic Shuttering System.
Superior Clamping Force
Built-in 2-3 magnetic arrays, the small Magnetic Shuttering System has an adsorption force of about 1kN-5kN, and the medium-sized one has an adsorption force of 5kN-20kN, which can effectively prevent the formwork from being washed away by concrete.
Reduce Waste
Using this system can accurately position the formwork without additional fixing materials, reducing the turnover of materials and minimizing wear and tear. It is highly reusable, eliminating unnecessary waste and saving money.
The magnet formwork systems are highly efficient modular systems that utilize a wide range of specifications to form many combinations for the production of precast parts for walls, beams, and columns, including flanks, window and door openings, and installation recesses. These systems hold the reinforcement and skeleton in place during pouring and vibration. The systems are quick to operate and increase the efficiency of installation and dismantling.
Magnetic Shuttering Systems can be operated at temperatures up to 80°C. The product range has a maximum operating temperature of 80°C. Special settings can be made on request, but standard Magnetic Shuttering Systems should normally be operated at a maximum temperature of less than 80°C.
Frequently Asked Questions (FAQ)
What is a Magnetic Shuttering System?
It is a specialized formwork system designed for precast concrete production. It utilizes powerful neodymium-iron-boron (NdFeB) magnet arrays to quickly and securely attach formwork to the casting table, eliminating the need for traditional welding or bolting.
How does the magnetic activation mechanism work?
When the button on the top plane of the system is pressed down, an internal lever drives the magnetic module level with the bottom surface, causing it to adhere tightly to the steel table. In the off state, the magnets are held away from the bottom to prevent attraction during adjustment.
What is the clamping force of these magnetic systems?
Depending on the size, the systems provide superior holding power. Small shuttering systems offer an adsorption force of about 1kN to 5kN, while medium-sized systems provide a robust force of 5kN to 20kN to prevent displacement during concrete pouring and vibration.
What are the maximum operating temperatures?
Standard systems are designed to operate at temperatures up to 80°C. For applications exceeding this limit, special customized settings are required to ensure the magnets retain their properties.
How does the system help improve safety and reduce cost?
By eliminating traditional methods like welding and cutting, it significantly reduces the risks of fires and accidents. It also lowers labor costs because the system is easy to position, adjust, and disassemble, minimizing the need for manual work.
