China U60 Magnetic Formwork System For Precast concrete Production Pricelist, Exporter

The U60 Precast Concrete Magnetic Formwork System is designed for precast concrete production and consists of a 60mm wide U-shaped metal channel with integrated magnetic buttons, making it ideal for automated robotic handling or manual operation. The system can be used to form no chamfer, a single-sided chamfer or a double-sided 45°chamfer.

Product Description

Parameters of U60 Magnetic Formwork System

Material: U-shaped steel/stainless steel/aluminum profile with built-in automatic permanent magnet system
Finish: U-channel natural or brushed finish
Width: 60mm (without chamfer)
Height: 50mm, 60mm, 70mm, 80mm, 85mm, etc., can be customized according to needs
Length: 500mm, 750mm, 900mm, 1000mm, 1500mm, 2000mm, 2500mm, 3000mm, 3500mm, etc., can be customized according to requirements
Magnetic force: e.g. 2 x 450KG magnets or 3 x 900KG magnets, depending on length and type.

Advantages

In precast concrete projects, in addition to improving construction efficiency and ensuring construction quality, the U60 Magnetic Formwork System has the following potential application advantages:
1Flexibility

U-shaped formwork can be machined to different lengths, widths and heights, with or without side chamfers.

2Wide Range of Applications

Suitable for prefabricated ceilings, beams, mezzanines and double wall panels.

3High Retention and Resistance

Thanks to the integration of powerful and proven magnet technology.

4Easy Handling

Activation of the magnets by simple foot pedal or robotic operation.

5Direct Force Closure

Direct force closure between the U-channel template, the magnet and the steel casting table.

6Easy Maintenance

Easy removal by switchable magnets.

7Cost Savings

Reduced use of plywood, reduced mold making and dismantling time, ease of cleaning, and improved quality of final precast concrete elements.

8Adaptability

The system can be used for the production of concrete components such as wall panels, sandwich walls, solid walls and slabs, so it has strong adaptability.

9Reduced Measurement Errors

Because the system is a single unit and more integrated, measurement errors are less likely to occur, thereby increasing the consistency of the final product.

10Easy to Clean & Maintain

The tensioning elements are built into the steel shell and are in a safe position, so the formwork system is not susceptible to the intrusion of dirt.

The U60 magnetic formwork system is loved by users for its flexibility, high efficiency and versatility. It helps to increase productivity, reduce costs and improve the quality of the final product.

Frequently Asked Questions

What materials are available for the U60 Magnetic Formwork profile?
The U-channel profile can be manufactured using U-shaped steel, stainless steel, or aluminum, according to project specifications, and includes built-in permanent magnets.
Can the length and height of the formwork system be customized?
Yes, the system is highly customizable. The standard heights range from 50mm to 85mm+, and lengths can range from 500mm up to 3500mm based on your manufacturing needs.
How are the built-in magnets operated?
The integrated magnets can be activated or deactivated easily using a manual foot pedal mechanism, or configured for robotic operations in automated precast concrete plants.
What concrete components can be produced with the U60 system?
It is highly suitable for manufacturing precast ceilings, solid walls, sandwich walls, slabs, mezzanines, and concrete beams.
How does this system improve maintenance compared to traditional formwork?
The tensioning and magnetic elements are securely integrated inside the steel shell. This design prevents concrete and dirt intrusion, making it easy to clean and significantly extending its service life.
Does this formwork system reduce overall construction costs?
Yes. It minimizes the need for single-use plywood, reduces setup and dismantling times, ensures dimensional accuracy, and improves the overall quality of precast elements.

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