Custom Magnetic shuttering and formwork systems Supplier, Companies

Magnetic formwork systems are an innovative solution for the precast concrete industry that use powerful magnets to fix the formwork, improving production efficiency and flexibility. These systems consist of neodymium magnets and a steel casing, allowing for quick assembly and disassembly of the formwork without welding or bolting, reducing costs and damage. The products are available in a variety of parameters, including different models of magnetic force, temperature resistance, size and weight, with customized services and a variety of accessories to meet the needs of different projects.

Product Description

Magnetic shuttering and formwork systems are highly efficient and versatile solutions widely utilized in the precast concrete business. By utilizing super-strong magnets to hold the formwork securely in place, these systems offer a revolutionary approach to making concrete products more efficiently and with greater flexibility.
What are Magnetic Shuttering Systems?
Magnetic shuttering systems feature powerful neodymium magnets integrated inside a protective steel cover. Their primary function is to firmly hold the formwork against the casting bed. This advanced setup allows for rapid installation and removal of molds, entirely eliminating the need for traditional methods like welding or bolting, which can damage the surface and complicate the overall manufacturing process.
Application
The Big Benefits
Efficiency

It can significantly cut down the installation time by a whopping 70%.

Versatility

Perfect for all kinds of precast components, regardless of their specific shape or size.

Cost-Effective

Eliminates the necessity to purchase numerous standard forms, saving substantial costs.

Durability

Manufactured with high-quality materials to ensure a very long service life.

Product Details
These magnetic shuttering systems are available in diverse versions tailored to fit specific project requirements. Below are the key specifications:
  • Material: High-grade neodymium magnets enclosed within protective steel cases.
  • Holding Power: Offers a wide capacity range, spanning from 450 kg to over 3000 kg depending on the model.
  • Temperature Resistance: Standard units can comfortably withstand temperatures up to 80°C.
  • Coating Options: Available with nickel plating, nickel-copper-nickel plating, and other specialized coatings upon request.
  • Customization: Tailored magnetic formwork designs can be developed to suit specific project tasks.
  • Adapters: A broad range of adapters is available to accommodate varying board heights and configurations, boosting overall flexibility.
  • Weight: Individual magnets typically weigh between 1 kg and several kilograms, correlating to their physical size and magnetic strength.
Common Types of Magnetic Shuttering Products
1. Shuttering Magnet Box

Commonly used to securely anchor templates onto steel or wood platforms.

2. U60 Shuttering Magnet

Specifically designed for custom profiles and highly effective for producing complex precast designs.

3. Magnetic Chamfers

Designed to form neat beveled edges and grooves in precast concrete panels.

4. Magnet Holders

Used for precisely positioning and fixing lifting anchors and recess formers.

5. Universal Formwork Systems

Adaptable systems ideal for various construction tasks, suitable for both manual operation and robotic handling.

These innovative magnetic shuttering and formwork systems do more than just streamline the manufacturing workflow. They significantly enhance workplace safety and minimize labor costs due to their user-friendly, rapid setup mechanism. Adopting magnetic technology marks a major technological step forward in modern precast concrete manufacturing.
Frequently Asked Questions (FAQ)
What is a magnetic shuttering system?

It is a system that uses powerful neodymium magnets enclosed in a steel case to hold formwork and molds firmly against a casting bed, replacing traditional bolting or welding.

How much installation time can be saved using magnetic formwork?

Using magnetic shuttering systems can reduce formwork installation and setup time by up to 70% compared to traditional mechanical locking systems.

What is the typical holding capacity of these magnets?

Depending on the specific model and requirements, the holding force of these systems ranges from 450 kg to over 3000 kg.

Can these magnetic systems withstand high temperatures?

Yes, standard magnetic shuttering products are designed to handle temperatures up to 80°C without loss of performance.

Are custom designs and configurations available?

Yes, custom configurations, including special designs, unique dimensions, and dedicated adapters can be produced to match specific precast project layouts.

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