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China Precast Shuttering Magnets with Carbon Steel Housing Manufacturer, Company
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China Precast Shuttering Magnets with Carbon Steel Housing Manufacturer, Company
Precast shuttering magnets are a tool for efficiently and safely fixing precast concrete formwork, featuring strong fixing force, easy operation, and compact design. They are durable, low maintenance, and cost-effective, improving construction efficiency and safety.
Precast shuttering magnets, also known as precast concrete magnets, are specialized tools used in the construction industry to secure and position formwork during the pouring of precast concrete elements. They have significantly transformed traditional construction methods by offering a more efficient, safer, and user-friendly alternative to mechanical fastening systems like screws or bolts.
Key Features of Precast Shuttering Magnets
01
Strong holding force: These products have high performance Neodymium (NdFeB) magnets built into the housing in stainless steel or carbon steel. Magnets can be produced with a pulling force of 450 kg to 3000 kg, depending on the needs, making them suitable for different precast concrete projects.
Model
L(mm)
L1(mm)
W(mm)
h(mm)
M
Breakaway(lbs)
Breakaway(kg)
450
170
135
60
43
M12*30
1000
450
600
170
142
60
43
M12*30
1300
600
900
280
244
60
43
M12*30
2000
900
1600
290
240
120
60
M16*30
3500
1600
1800
320
270
120
60
M16*30
4000
1800
2100
320
270
120
60
M16*30
4600
2100
2400
320
270
120
60
M16*30
5300
2400
02
Easy to operate: The switch mechanism of the prefabricated formwork magnet design makes it quick to activate and release the magnetic force. Workers can place the magnet in the position to be fixed, and gently tap the button with a wooden hammer or rubber hammer to activate the magnet. The magnetic force can be easily released with a special crowbar.
03
Compact design: The NdFeB magnet is encapsulated in a steel casing. This compact appearance design makes it flexible. The largest model weighs only 7800g, and workers can easily move it.
04
Durability and maintenance: The steel casing protects the magnet from moisture or corrosion, and the small welds avoid the risk of the magnet being intruded by concrete or debris.
Applications
Precast shuttering magnets are widely used in:
Precast Concrete Production
For fast fixing of double-sided formwork for wall panels to ensure uniform thickness. Simplifies formwork assembly for standardized room modules.
Construction Sites
For fast fixing of formwork for bridge piers and beams to resist lateral pressure of concrete.
Industrial Manufacturing
For efficient fixing of large-section column formwork and ensuring precise alignment of sandwich insulation layers.
Advantages Over Traditional Methods
Improved Efficiency
Magnet adsorption does not require physical connection. Fixing time is shortened from 30 minutes to 2-5 minutes (efficiency increased by >80%).
Enhanced Safety
Magnets bear force evenly without local stress concentration. Formwork-related accident rates can drop by up to 90% compared to traditional methods.
Cost-effectiveness
Extends template life to over 1,000 cycles by avoiding drilling or welding damage. Reduces labor demand for fixed processes by 50%.
Precision Control
Automatic alignment allows the template to fit naturally with the steel frame, controlling error within ±1mm.
Environmental Protection
Zero-emission solution without thermal processing. Recyclable NdFeB magnets promote sustainable material cycles.
Production and Quality Control
Frequently Asked Questions
1. What is the holding force range of these shuttering magnets?
The magnets offer a pulling force ranging from 450 kg to 3000 kg, allowing them to be used for various types of precast concrete projects.
2. How do you activate and release the magnetic force?
The force is activated by gently tapping the top button with a wooden or rubber hammer. It can be easily released using a special crowbar.
3. How much time can be saved compared to traditional fixing methods?
Traditional methods take about 30 minutes per formwork, whereas magnetic fixing takes only 2-5 minutes, increasing efficiency by over 80%.
4. Are these magnets resistant to construction site conditions?
Yes, the magnets are encapsulated in stainless or carbon steel casings with specialized welding to protect them from moisture, corrosion, and concrete debris.
5. Can the templates be reused more often with magnets?
Yes, because magnets eliminate the need for drilling or welding, formwork life can be extended to more than 1,000 cycles.
6. Are these products environmentally sustainable?
Absolutely. The magnets are zero-emission, require no thermal processing, and the NdFeB material is over 95% recyclable after its long service life.